→ Technical data sheet and operating instructions. Passport and instruction manual The operating manual contains a passport

Technical data sheet and operating instructions. Passport and instruction manual The operating manual contains a passport

Drying cabinet with stand
Shso

Passport and instruction manual

PRTS.SHKF.45.00.PS

1. PURPOSE

1.1 Clothes drying cabinet type ShSO (hereinafter referred to as the cabinet or product) with a stand is designed for drying clothes and shoes.

1.2 For drying, various heating sources can be used - electric converters, electric fans, fan heaters, etc., installed on a pull-out shelf of the stand.

1.3 The cabinet has a collapsible design and when assembled is a metal case, consisting of two compartments, bolted to the stand. In each compartment you can install beams for hangers, shelves with perforations for placing clothes or shoes.

1.4 The cabinet is intended for use in enclosed spaces at ambient temperatures from +5°C to +40°C and humidity not exceeding 80%.
2. TECHNICAL CHARACTERISTICS


Parameter name

Parameter value

Overall dimensions of the cabinet on a stand

(height × width × depth), mm*


2142×800×500

Overall dimensions, mm*

Closet

1805×800×500

Stand

340×800×500

Height of the upper shelves, mm**

1692

Height of middle shelves, mm**

1242

Height of lower shelves, mm**

792

Shelf size, mm

395×419

Weight of the cabinet with stand without heating source, kg

54,9

Weight, kg

Closet

40,8



14,09

Number of packaged packages

2

Overall dimensions when packaged, mm

Closet

139×1874×519

Stand

358×818×518

Packed weight, kg

Closet

48

Stand without heat source

17,7

* Parameter value in assembled form;

** Size from floor.

3. DELIVERY SET


Name

Qty

Rice.

Note

Closet

Left wall

1
3

Right wall

1
4

Rear left wall

1
5

Right rear wall

1
6

Door

2
7

Lid

1
8

Bottom

1
9

Shelf

6
10

Crossbar 1

2
11

Crossbar 2

3
12

Rack 1

1
13

Rack 2

1
14

Beam

4
15

Corner

2
16

Ear

2
17

Rigel

2
18

Door axis

4
19

Lock assembly

2
20
with two keys

Rivet 4×8

60
–
for cabinet assembly

Nut M6

4
–
for fastening door axles

Washer 6

4
–

Washer 8

4
–
for adjusting the door gap

Passport PRTS.SHKF.45.00 PS

1
–

Assembly instructions

1
–

Stand

Stand with heating source

1
2

Plastic handle

1
21

Lock assembly

1
20
with two keys

Bolt M6

6
–
for installing the cabinet on a stand

Nut M6

6
–

Washer 6

6
–

Washer 6G

6
–

Self-tapping screw 3×12

2
–
for attaching the handle

Nut M4

2
–

Washer 4

2
–

4. DEVICE AND PRINCIPLE OF OPERATION
4.1 Device

4.1.1 The product consists of a number of elements listed in clause 3 of this passport, which, when assembled according to clause 6, represent a closed, naturally ventilated cabinet installed on a stand, inside which a heating source is installed, and intended for use in accordance with clause 1.

4.1.2 The cabinet has two compartments. Each compartment has two beams for hangers, three shelves with perforations for storing clothes or shoes. There are holes (blinds) in the lid for natural ventilation of the cabinet. The bottom of the cabinet is perforated for better passage of heat flow from the heating source. If necessary, some of the shelves (or all) can be removed and the full volume of the cabinet can be used.

4.1.3 The doors of the cabinet compartments are equipped with an internal lock with two keys. They are also equipped with lugs that allow you to additionally use a padlock on the door of each compartment.

4.1.4 The stand is equipped with a retractable shelf on which the heating source is installed. The front panel of the shelf is equipped with a handle for ease of pulling it out. There is also a grounding bolt on the stand.

4.2 Principle of operation

4.2.1 The shelf of the stand with the heating source extends.

4.2.2 The plug is plugged into the socket, and the light indicator lights up, indicating that it is connected to the network.

4.2.3 Set the operating mode and heating time

4.2.4 The shelf with the heating source slides in from the stand.
5. SAFETY PRECAUTIONS
5.1 The cabinet must be installed on a horizontal platform. It is unacceptable to install the ShSO cabinet close to the wall of the room. The distance to the wall must be at least 0.2 m.

5.2 An exhaust ventilation hood must be installed above the cabinet lid.

5.3 Before turning on the heating source, ensure and check:

– availability of cabinet grounding

– serviceability of the socket, plug cord

5.4 During assembly, safety regulations must be observed.

5.5 When operating the cabinet, it is prohibited to tilt it from the vertical position.
6. PREPARATION FOR WORK
6.1 Cabinets are delivered unassembled. The cabinets are assembled in accordance with the attached Assembly Instructions. The stand is supplied assembled.

6.2 Assembly must be carried out on a flat, solid surface.

6.3 After assembly, the cabinet body is installed on the stand and secured to it with six bolt connections. Then the shelves and beams are installed in the cabinet, and a handle is attached to the front panel of the stand.

7. MAINTENANCE, TRANSPORTATION AND STORAGE
7.1 The cabinet does not require maintenance during operation.

7.2 Maintenance of the heating source is carried out in accordance with its passport.

7.2 The coating applied to the external surfaces of the cabinet elements allows for wet cleaning. The use of organic solvents and detergents containing abrasives for cleaning is not allowed. Cleaning is carried out when the voltage is turned off.

7.3 Products should be transported packaged by all modes of transport in covered vehicles, as well as in containers, in accordance with the rules for the carriage of goods in force for each type of transport.

7.4 Store the products in packaged form at an air temperature from -40°C to +40°C and a relative humidity of no more than 80%.

8. CERTIFICATE OF ACCEPTANCE
The clothes drying cabinet ШСО (cabinet with stand) is recognized as suitable for use.
Date of issue ___________________________________

Day month Year
Batch number ___________________________________

___________________________________

Signature of the person responsible for acceptance

9. PACKAGING CERTIFICATE
Clothes drying cabinet ShSO is packaged in accordance with technical requirements

documentation.
Packing date _____________________________________

Day month Year
Packaging was done by __________________________________

Signature, surname, initials

10. MANUFACTURER WARRANTY
10.1 The manufacturer guarantees that the cabinets comply with the requirements of the technical specifications, subject to the conditions of their transportation, storage, assembly and operation.

10.2 The warranty period for the cabinet is 12 months from the date of sale.

10.3 Product service life is 7 years.

10.4 Warranty period of operation and service of the heating source, according to its passport.

10.4 During the warranty period, the consumer has the right to free cabinet repair or replacement.

10.5 The manufacturer is not responsible and does not compensate for damages for defects arising due to the fault of the consumer or trading organization, in case of violation of the rules of transportation and storage, incompleteness of the product and compliance with the requirements of this passport.

10.6 Warranty obligations apply to cabinets purchased from the manufacturer or its official representatives.
11. INFORMATION ABOUT COMPLAINTS
When making claims, the consumer must contact the trading organization that sold the cabinet or send a passport indicating the fault to the address indicated on the label.
FILLS THE TRADE ENTERPRISE
Date of sale ________________________________

Day month Year
Salesman ________________________________

Signature or stamp

Technical data sheet and operating instructions

"Popov Boiler" heating solid fuel gas generator of thermochemical combustion principle

Type TEUo and TEUk (Thermal Energy Installation of thermochemical combustion principle)

TEUo – heating

TEUk – combined (heating and hot water supply)

Congratulations! You have purchased a unique product!

“Popov boiler” is equipment for heating water or air coolant. It is used for emergency heating and in heating systems for various purposes of premises of any size, for drying lumber, agricultural products, heating greenhouses, greenhouses, steam rooms, baths, saunas and much more. Distinctive features of our equipment are environmentally friendly operation, efficiency, simplicity of design, ease of temperature control of the coolant, long-term operation of the installation on one fuel load, ease of maintenance, durability and omnivorousness. In addition, the costs of fuel procurement are significantly reduced, and the amount of ash when working on solid fuel (even coal) does not exceed 5%.

ECOLOGY. The exhaust gases are completely free of carbon monoxide (CO) and hydrocarbons (CnHm), which indicates complete combustion of the fuel in the TEU, and dangerous mycotoxins (such as benzo-(a)-pyrene C¹ºH¹²) are also completely oxidized. It is quite possible to burn waste chipboards and car tires in our installations, but for this it is necessary to make the appropriate settings.

INSTALLATION. It is recommended to install the boiler no closer than 1 meter from walls and combustible surfaces (wood, wallpaper, etc.), at a minimum distance from the existing chimney (if any), and the free distance in front of the firebox should be at least 1.25 m . The distance to combustible surfaces can be reduced to 200 mm if combustible materials are covered with 25 mm thick plaster or metal sheet on top of a layer of thermal insulation material.

ATTENTION! MAKE SURE THAT INJECTOR HOLE 6 IS NOT BLOCKED BY ANYTHING! OTHERWISE YOUR BOILER WILL NOT WORK IN GAS GENERATOR MODE!

ATTENTION! IN THE CASE OF INSTALLING THE “POPOV BOILER” IN THE PREMISES OF ORGANIZATIONS OR LEGAL ENTITIES, THE INSTALLATION OF THE BOILER MUST BE DELIVERED BY AN ACT TO A FIRE DEPARTMENT REPRESENTATIVE.

FOUNDATION. For fire safety purposes and to improve the performance of the device, it is recommended to install the boiler on a base made of brick, slabs, stone, or other non-combustible material, raising the boiler above the floor (for example, on bricks, placing them under the boiler on four sides). In front of the firebox there should be a metal sheet measuring 500 x 700 mm, located with the wide side towards the boiler.

CHIMNEY.

ATTENTION! CONDENSATE WILL BE FORMED INSIDE THE CHIMNEY, SO THE CHIMNEY SHOULD BE CONSTRUCTED IN SUCH A WAY THAT THE CONDENSATE DRAINS INTO THE BOILER (I.E. THE CHIMNEY PIPES SHOULD ENTER THE BOILER PIPE AND NOT BE PUT ON THE TOP AND ALL THE WAY EACH SUBSEQUENT ELEVATION MUST ENTER THE PREVIOUS OUTLET).

Chimneys can be made of brick or metal pipes. The wall thickness of brick chimneys is at least 120 mm. The thickness of the walls of a metal chimney should be between 1 and 1.5 mm if the chimney is not insulated and at least 1 mm if the chimney is insulated. 1-1.5 mm has time to warm up and the formation of condensation is insignificant; if the chimney is thicker than 1.5 mm, then it does not warm up and condensation forms in large quantities. The clear distance from the outer surfaces of brick chimneys to rafters, sheathing and other roofing parts made of flammable or slow-burning materials should be at least 130 mm. Insulated metal chimneys must have thermal insulation made of mineral wool, expanded clay or similar materials (capable of withstanding temperatures up to 300 C º ) thickness of at least 80 – 120 mm. Chimneys should be placed in places convenient for the consumer inside or outside the building. It is allowed to place the chimney in fireproof walls.

ATTENTION! YOUR CHIMNEY PIPE SHOULD ALWAYS BE HIGHER THAN THE ROOF RIDGE OF YOUR HOUSE. IF THE ROOF IS FLAT, THE PIPE SHOULD RAISE 0.5 m ABOVE IT. OTHERWISE, THE WIND WILL BLOW COMBUSTION PRODUCTS INTO THE ROOM WHERE THE BOILER IS LOCATED.

The boiler chimney should not have horizontal sections longer than 1 m.

The chimney must be tight (when using metal pipes, the joints must be sealed with non-flammable sealant). To clean the chimney, you can provide an opening with a door at its base.

Cleaning holes in chimneys are not allowed in attics. Before the start of the heating season and every three months throughout the heating season, the chimney must be checked: if necessary, clean it of ash and soot deposits.

Revision cover 7 is used to remove caked-on tarry condensate. It is formed as a result of thermochemical reactions inside the device. It is recommended to open the lid once a month and, if necessary, remove any condensation that has formed.

ATTENTION! INSTALLING ADDITIONAL VALVES (“views”, dampers) IN THE CHIMNEY PIPE IS PROHIBITED!

The metal pipe must be fixed inside the ceiling in order to avoid pressure from the mass of the pipe on the boiler.

6. Operation of the “Popov Boiler”

ATTENTION! WITH CORRECT OPERATION of the Popov Boiler, ITS SERVICE LIFE IS UNLIMITED!

After installing the boiler, make sure that the smoke channel joints are tight and that there is draft. To do this, bring a strip of thin paper or a candle flame to the open firebox door. Their deviation towards the firebox indicates the presence of draft. Also check for draft at the injector opening.

KINDLING. Before ignition, fully extend the small oxidizer pipes 3 and place them side by side, set the outer gate 1 to the fully open position, push the handle of the inner gate 5 into the boiler. Then, using paper and wood chips, melt the unit. To speed up the process of igniting the fuel, you can slightly (2-5 cm) pull out the cover of the large oxidizer pipes 2. After you have lit the boiler, you need to close the door of the combustion chamber 4 and pull out the handle of the internal gate 5.

Using the handle of the internal damper 5, you will not allow gas generator gases to enter the room. You only need to open the boiler after pushing the handle into the boiler. After closing the door, the handle must be pulled out of the boiler to improve thermochemical reactions inside the device.

ADJUSTMENT. After the fire has flared up, you add the main fuel, trying to fill the volume of the lower chamber as much as possible. AFTER THE MAIN FUEL HAS BURNED (15 - 20 minutes), CLOSE OUTER VALVE 1 AT A MINIMUM 45 DEGREES FROM ITS LONGITUDINAL POSITION. Thus, you allow the thermochemical process to proceed more fully and with greater heat transfer to the coolant rather than to the environment. The position of the damper, which provides the best economic indicators of heat transfer, is individual for each room, the height of the chimney and the type of fuel. The higher the chimney, the greater the draft and, as a result, the damper can be closed more than 45 degrees from the longitudinal position. Only in this mode does the boiler have maximum efficiency and heat transfer.

With small oxidizer pipes 3, after the boiler has heated the entire room, you can set the desired temperature by pushing them into the boiler.

The temperature in the room depends on how much oxygen passed through the oxidizer will react with the fuel (and not on the amount of fuel in the boiler), so the device will maintain exactly the temperature in the room that you set until the fuel runs out. With the small oxidizer pipes 3 completely closed and the position of the external gate 1 more than 45 degrees from its longitudinal position, the boiler will operate in the most economical mode, while releasing the minimum possible amount of heat.

“POPOV’S BOILER” IS A UNIQUE DEVICE. IT CAN OPERATE NON-STOP THE WHOLE HEATING SEASON.

It is enough to put new fuel on the smoldering coals and switch the boiler to open mode, i.e. pull out the lower pipes of the oxidizers 3 and open the external gate 1, wait until the fuel flares up (15 - 20 minutes) and put the boiler back into operating mode (install the external gate 1 at 45 degrees, push the small oxidizer pipes 3 almost completely into the boiler).

If you notice that your boiler has begun to work worse (the draft has weakened - the fire barely burns with the small oxidizer pipes 3 fully open), simply clean the boiler of excess ash. Lift out the large oxidizer pipes using the cover of the large oxidizer pipes 2. Shake out the ash. To do this, turn the pipes over with the welded ends up. If the holes supplying air to the boiler are clogged with ash, pierce them with a sharp object. Let the ash that remains in the boiler remain there. Put everything back where it was. Large oxidizer pipes can be cleaned even while the device is running. Depending on the moisture content of the fuel, it is recommended to clean them once every 1 to 7 days; the higher the fuel moisture content, the more often they should be cleaned. It is recommended to remove ash along the edges of large oxidizer pipes if it has accumulated so much that its layer is higher than the diameter of the large oxidizer pipes. But even in this case, it is necessary to leave some of the ash as a catalyst for thermochemical processes.

In order to extinguish the boiler, it is necessary to install the external damper 1 in the transverse (closed) position, push the small oxidizer pipes 3 completely into the boiler - the fire in the device will slowly go out.

If you want to shorten the kindling process as much as possible, it is recommended to use forced ventilation (for example, with a vacuum cleaner) or transfer these types of fuel with firewood.

TO AVOID SMOKE ENTERING THE ROOM WHERE THE BOILER IS LOCATED. Before opening the door of the boiler already working in the thermochemical mode, be sure to completely push the small pipes of oxidizing agents 3 into the boiler completely open the external gate 1 and push the internal gate 5 into the boiler. Only then slowly open the door, add fuel, and then return the dampers to their original position.

STEPS:

1. First lighting of the fire:

· Make sure there is traction;

· Place dry wood chips on top of the paper in the form of a hut (about ½ the volume of the combustion chamber);

· Push small oxidizer pipes 3 into the boiler as much as possible;

· Push the internal gate 5 into the boiler;

· Fully open external gate 1;

· Set the paper on fire;

· Close the door;

· Pull the handle of the internal damper 5 out of the boiler.

After 15-20 minutes:

2. Adding main fuel:

· Fully push in the small oxidizer pipes 3 and the cover of the large oxidizer pipes 2;

· Push the internal gate 5 into the boiler;

· Carefully, so as not to let smoke into the room where the boiler is located, open the door of the combustion chamber;

· Put in the main fuel (you can fill the entire combustion chamber tightly);

· Close the door;

· Pull out the small oxidizer pipes 3 (you can slightly pull out the cover of the large oxidizer pipes 2 by 1-5 cm);

· Pull the handle of the internal damper 5 out of the boiler;

· Allow the boiler to enter operating mode (5 – 10 minutes);

· Wait until the coolant temperature rises to the desired level and switch the boiler to economy mode. It should be borne in mind that after switching the boiler to economical mode, the temperature of the coolant will rise by another 15-20 Cº (for example, if you want the boiler to operate at 80 degrees, then you must switch it to economical mode at 60 - 65 degrees).

3. Switching the boiler to economy mode:

· Fully press the lid of the large oxidizer pipes 2 onto the boiler;

· Push small oxidizer pipes 3 completely into the boiler;

· Set external gate 1 to 45 Cº;

4. Adjusting the coolant temperature:

With the help of small oxidizer pipes 3 and external gate 1, you can achieve the desired coolant temperature by extending and retracting small oxidizer pipes and changing the angle of rotation of the external gate. It is recommended to use both regulators synchronously, taking into account the initial position of the economy mode:

The lower pipes of the oxidizers 3 are completely pushed into the furnace. External gate 1 is rotated 45 degrees from its longitudinal position.

It is also necessary to take into account that excessive opening of the external damper can lead to an excess of air in the afterburning chamber and, as a result, to a decrease in the efficiency of the boiler.

ASH. Ash formation is negligible. There is no need to completely remove it from the boiler. ON THE OVERSEAS, WATCH IT. THAT THERE WILL BE A LAYER OF ASH AROUND THE LARGE OXIDIZER PIPES WITH A LAYER OF 0.5 - 5 CM, this is necessary for normal gasification of the fuel.

When operating the Popov Boiler, it is PROHIBITED:

· heat the boiler with flammable or combustible liquids (to avoid leakage and fire);

· use liquid and gaseous fuels as fuel (if your boiler is not equipped accordingly);

· use firewood whose length exceeds the size of the firebox;

· dry shoes, clothes and other items on the boiler parts;

· remove soot (which was formed as a result of improper operation of the boiler) from the chimney by burning it out;

· remove ash and coals from a hot boiler;

· operate the device in the kindling mode;

· operate the device with the combustion door open;

7. Fuel

"Popov's Boilers" are omnivorous!

As fuel you can use wood (humidity up to 80% or higher), any coal (if your boiler is equipped with grates), shale, peat, sawdust, etc. solid organic matter. If your boiler is equipped with appropriate burners, it can operate on gas (natural or liquid), diesel and other liquid fuels (including waste oil and fuel oil).

Wood with a moisture content of 20–30% burns much longer and with greater heat output in the form of thick logs the length of the entire combustion chamber.

Coal, peat, sawdust can be placed directly on the “coal cap”. However, to reduce the ignition time of the boiler when operating on the above types of fuel, you can transfer coal, peat or sawdust with firewood or use forced air supply into the boiler through oxidizers.

8. Transportation of the product

The “Popov Boiler” must be transported in an upright position, in closed vehicles, avoiding moisture on the surface of the product, impacts and tilting.

9. Warranty

The average boiler service life is at least 10 years - no visible limitations have been identified.

1) The manufacturer guarantees trouble-free operation of the boiler, provided that the consumer complies with the rules of operation and transportation for 1 year.

3) The manufacturer is not responsible and does not guarantee normal operation of the boiler in the following cases:

Failure to comply with the rules of transportation, installation, operation, maintenance and care of the boiler.

Use of flammable and flammable liquids as fuel.

Absence of a stamp of the selling organization.

Passport

(user manual)
1. GENERAL INSTRUCTIONS
ATTENTION! To avoid failure of the radio unit of the repeater, you should

Use the power adapter supplied only. Configuration, installation and setup of the repeater should only be carried out by qualified personnel.

IMPROPER INSTALLATION OF THE REPEATER CAN DISRUPT OPERATION

CELLULAR SYSTEM AND BE THE REASON FOR CLAIMS WITH

CELLULAR OPERATORS TO THE END CONSUMER!

THE INSTALLER IS RESPONSIBLE FOR THE CONSEQUENCES IN THIS CASE

EQUIPMENT (INSTALLATION ORGANIZATION).
The manufacturer does not bear any warranty, legal or financial responsibility for the consequences that may arise when transferring or selling equipment to third parties without providing installation services, as well as when the end user makes independent (unqualified) changes to the installed equipment (adjusting repeater parameters, changing orientation antennas, changing equipment configuration, etc.). Operating conditions: indoors at a temperature of +10...+40 °C.
2. PURPOSE
Repeater TALENT T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D is an active amplifying radio frequency device designed to exclude “radio shadow zones” indoors, where the signal level is insufficient for reliable operation of subscriber phones.

Main properties of the repeater:

Provides high quality operation of cell phones inside buildings, in offices, hotel lobbies, basements, hangars or other places with poor cell phone signal reception conditions. Allows the use of standard cell phones GSM-900 ( GSM -1800 for T.E. -9102 A - D ) any manufacturers without additional cable connections.

Reduces the likelihood of communication interruptions, fading, and signal loss in rooms with a threshold level of the received signal, which allows you to use a cell phone in all rooms where it is necessary, and not just in certain places.

Reduces microwave exposure of cell phone owners by reducing the power level of microwave radiation from cell phones, necessary for stable communication. Has an indication of overload of the amplifier stages.
3. BRIEF DESCRIPTION
The repeater works as follows: the signal from the base station is received by an external directional antenna and is transmitted via cable to T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D where this signal is amplified and sent through a cable to an internal antenna, which re-radiates the signal to the subscriber. If necessary, several internal antennas can be installed, which are connected to T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D

through dividers. Indoors, the signal level becomes sufficient for the radiotelephone to operate. In this case, the maximum total emitted power will not exceed 0.1 W, which is 2.5 times lower than the maximum power of one cell phone. In turn, signals from cell phones are received by the internal antenna and enter the T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D where they are amplified to the required level, transmitted via cable to an external antenna and radiated towards the base station of the cellular network. As many radiotelephones can operate simultaneously as the base station will “receive” at a given distance and signal level. output power T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D is automatically limited, which guarantees a minimum level of distortion of the amplified signal. At the same time, the cellular radiotelephone operates in the minimum power mode required for stable communication, which significantly reduces the microwave radiation of cell phone owners and increases the battery discharge time compared to the option of using the phone in an area of ​​\u200b\u200buncertain reception without a repeater.
4. GENERAL RECOMMENDATIONS FOR INSTALLING A REPEATER
The repeater is designed for continuous round-the-clock operation indoors at ambient temperatures from +10 to +40 °C. Since the cellular repeater is a highly sensitive bidirectional microwave amplifier (gain is more than 60 dB, i.e. the increase in received signals is more than 1,000,000 times), during installation it is necessary to ensure the maximum possible electromagnetic “isolation” (more than 90 dB) between the external and internal antennas to prevent self-excitation of the repeater, which can lead to disruption of the cellular communication system and failure of the repeater.

Such self-excitation occurs when the microphone signal is amplified if it is directed towards the speakers. In the case of a repeater, the “microphone” is the subscriber antenna, and the “acoustic speakers” are the external antenna, and if these antennas are incorrectly oriented or if they are close together, the repeater self-excites. Radio frequency signals are not felt by humans, but the cellular base station perceives such a signal as powerful interference, which makes it difficult to “hear” the signals of remote subscribers; in other words, the service area of ​​the affected base station is sharply reduced. The required “isolation” between antennas must be ensured by the following methods: using the shielding properties of the roof, walls and ceilings of buildings; using the directional properties of antennas and the spatial spacing of antennas on 25...40 meters and their direction in opposite directions. An outdoor antenna aimed at a base station is installed on the roof or wall of a building in a location that provides the best signal level from the desired cellular network base station. The distance to the nearest cellular base station in case of line of sight must be at least 4 km, in the absence of line of sight, the level of the received signal from the base station at the repeater input should be no more than minus 40 dBm. Otherwise, the repeater will be heavily overloaded and cause radio interference to the base station.
The connection between the outdoor antenna and the cable must be sealed(raw rubber, neutral sealant, etc.). The internal antenna, directed towards the subscriber, is installed on the wall of the room or in another convenient place and is oriented in the direction of the covered area. To avoid overloading the repeater, it is advisable to place the internal antenna in such a way that the subscriber cannot approach this antenna at a distance of less than 1…2 m.
Installation rules:
Install an external antenna on the roof or facade of the building, at a point where there is stable reception of the signal from the required operator. The antenna should be pointed at the cell tower. Polarization is vertical (antenna pins are positioned vertically). The internal antenna should be located at the rear of the external antenna, that is, not in its beam. The external and internal antennas must be separated in height by at least 5 meters, and if an external omnidirectional whip antenna is used, then by at least 15 m. It is not recommended to install a whip antenna without preliminary measurements. Additional barriers between antennas - metal roof, reinforced concrete wall, etc. will improve the isolation between antennas and increase the level of the relayed signal. The more walls between antennas, the better! Install the internal antenna on the ceiling of the problem room. It is possible to install the antenna on a wall, but in any case you must comply with the requirement - the back of the internal antenna must be on the side of the external antenna. If you are using an internal directional antenna, usually to cover open areas, then install it in horizontal polarization to improve isolation.

THE ANTENNAS SHOULD ALWAYS BE POINTED IN DIFFERENT DIRECTIONS AND NOT “LOOK” EACH OTHER!

If you do not understand the installation rules, refrain from installing it yourself and invite a specialist or consult.
Commissioning works
1. Install the repeater no closer 1m from the fuel-generating elements of the building

(heaters, radiators, etc.) on any flat surface.

2. Connect the RF antenna cables to the appropriate RF connectors

repeater.

3. Connect the radio repeater unit to the power adapter.

4. Connect the power adapter to the network (preferably through a “Pilot” type device, if you suspect the possibility of significant surge voltage surges and lightning strikes in the network, which is typical for large industrial buildings and rural areas). If there is poor contact in the 220 V socket, the repeater power adapter fails. In this case, the LED indicator on the radio unit near the power connector should light up.
ATTENTION! It is not allowed to disconnect the RF cable connectors while the repeater is powered on. Do not allow the repeater to operate without load (with antennas disconnected). This leads to its failure. Before unplugging RF cables, turn off the power.
When the repeater is overloaded (the signal from the base station is too strong), the LED indicator on the BTS PORT → UPLink turns on - red. You must immediately turn off the power to the repeater. In this case, you can point the outdoor antenna to another, more distant base station. If changing the direction of the outdoor antenna does not lead to the red overload indicator going out, then you should check whether the repeater is self-exciting, and if not, then use an outdoor antenna with a different gain or change the location or direction of the outdoor antenna.

Note: In repeater overload mode on your cell phone, the signal level will be maximum, but the operator's network will be unavailable. When the antennas are installed correctly, the overload indicators (red LEDs) should not light up. If you have any problems with installation, please contact your supplier. After pre-installing the antennas, check the service area. If you need to expand your service area, install additional internal antennas. Having obtained satisfactory signal quality in those rooms where it is necessary, you can begin the final installation of cables and fastening of the repeater and antennas. After installation, you should fill out the relevant sections of the product passport and study the rules for using the repeater. The passport for the repeater and passports for additional equipment must be kept by the consumer.
5. OPERATION PROCEDURE
Installed repeater for additional maintenance during operation

does not require. If during operation constantly the red overload indicator lights up, you need to call the specialists of the company that installed the repeater to find out the causes of the overload.
6. MAIN TECHNICAL CHARACTERISTICS:

T.E. -9102 A ( T.E. -9102V) T.E. -9102 A - D


Technical specifications

TE-9102A

(G-923M)


TE-9102B

(G-923)


TE-9102A-D

(G-1820)


Operating frequency

Towards BS*

890-915MHz

890-915MHz

1710-1785MHz

Towards AT**

935-960MHz

935-960MHz

1805-1880MHz

Gain

Towards BS

55dB

65dB

55dB

Towards AT

60dB

70dB

60dB

Auto Gain Depth

MGC≥30dB

MGC≥30dB

MGC≥30dB

Nonlinearity in passband

≤±5dB

≤±5dB

≤±5dB

output power

Po≥20dBm (100mW)

Po≥23dBm 200(mW)

Po≥23dBm 200(mW)

Bandwidth

BW-60dB≤42MHz

BW-70dB≤45MHz


BW-60dB≤42MHz

BW-70dB≤45MHz


BW-60dB≤42MHz

BW-70dB≤45MHz


Input/output characteristic impedance

50Ω/N-type CONNECTOR

50Ω/N-type CONNECTOR

50Ω/N-type CONNECTOR

Serviced area

800 m²

1500 meters2

1500 meters2

Noise level

≤8dB

≤8dB

≤8dB

Out-of-band emissions level

≤-36dBm 9KHz-1GHz

≤-30dBm 1GHz-12.5GHz


≤-36dBm 9KHz-1GHz

≤-30dBm 1GHz-12.5GHz


≤-36dBm 9KHz-1GHz

≤-30dBm 1GHz-12.5GHz


Intermodulation emission level

≤-36dBm 9KHz-1GHz
≤-36dBm 9KHz-1GHz

≤-30dBm 1GHz-12.5GHz Pout≤13dBm


≤-36dBm 9KHz-1GHz

≤-30dBm 1GHz-12.5GHz Pout≤13dBm


Signal delay

≤0.5μS

≤0.5μS

≤0.5μS

Operating temperature range

-10С- +50С

-10С- +50С

-10С- +50С

Maximum permissible humidity



≤95% no condensation

≤95% no condensation

Supply voltage

5.0V +/- 5% 2.0A

5.0V +/- 5% 2.0A

5.0V +/- 5% 2.0A

Compliance with electromagnetic compatibility requirements.

Complies with GB6993-86

Complies with GB6993-86

Complies with GB6993-86

Complies with ETS300 694-4

Complies with ETS300 694-4

Complies with ETS300 694-4

Indication

LED

Towards BS

1 LED


Towards BS

2 LEDs


Towards BS

2 LEDs


Towards AT

1 LED


Towards AT

2 LEDs


Towards AT

2 LEDs

7. CONNECTION DIAGRAM
1. External antenna directed towards the base station.

2. RF cable.

3. Radio unit (repeater).

4. AC power adapter.

5. Internal antenna aimed at the subscriber service area.

6. Divider.
USERS PORT
220 V

4
External

5
power unit

antenna

Signal divider

Repeater TE-9102A

Internal antennas
6

3
BTSPORT

Antennas (item 1 and item 5), HF cables (item 2) and divider (item 6) (power dividers)

signals are not included in the repeater kit and are supplied separately as additional equipment.

8. DELIVERY SET
Repeater (radio unit) (item 3).

AC power adapter (item 4).

Passport. User manual.
Attention!
It is strictly prohibited:


  • Turn on the repeater without connected antennas

  • Turn on the repeater with antennas connected but not separated

  • Failure to comply with antenna separation conditions

  • It is not permissible to operate the repeater with a constantly lit overload indicator - one of the red LEDs indicating signal strength (not to be confused with the power indicator)

  • Adjust the gain levels yourself if you are not a specialist.

  • Use additional equipment - cable, antennas from third-party suppliers without approval from the technical support of the repeater supplier.
Failure to comply with these requirements can lead to damage to the repeater - self-excitation of the repeater amplifiers and their failure. The warranty does not cover damage caused by violation of operating rules.

EXPERIMENTAL MECHANICAL COMPANY

Magistral LLC

VACUUM FORMING MACHINE

VFM Universal 2

PASSPORT AND INSTRUCTIONS

FOR OPERATION.

Content.


  1. General information………………………………….
3

  1. Purpose of the product……………………………...
3

  1. Specifications……………………
3

  1. Product composition and delivery kit…………...
3

  1. Design and principle of operation…………………..
4

  1. Indication of safety measures………………………...
5

  1. Preparing for work……………………………...
6

  1. Operating procedure…………………………………..
6

  1. Certificate of acceptance………………………..
8

  1. Warranty obligations………………………..
8

  1. Information about complaints……………………………
8

Appendix 1. Electrical circuit diagram


Appendix 2. Pneumatic circuit

Appendix 3. VFM diagram

1.General information.

Vacuum forming machine Universal 2

Date of issue ______________

Manufacturer: Magistral LLC

Product N 0048

^ 2. Purpose of the product.

The machine is intended for the production of plastic non-food products.
3. Technical characteristics.


The name of indicators

1. Productivity, pcs./h

5-60

2. Forming area, m²

0,2-0,81

3. Dimensions of the molded sheet, mm.

1000x1000

4. Thickness of the molded sheet, mm.

0,1- 10,0

5. Heater power, kW

Maximum

In working mode


6. Nominal pressure in the pneumatic system, MPa

0.6±0.1

7. Supply voltage, V

380

8. Current frequency, Hz

50

9. Number of heating control zones

10. Overall dimensions, (LxWxH) mm

2300x1600x2350

^ 4. Product composition and delivery set .

4.1. A vacuum forming machine consists of a bed, a forming chamber, a draping table, zone heaters, a pressure frame, a fan, drive pneumatic cylinders and electrical equipment.

4.1.1. Starter 4 led. 2 pcs.

4.1.2. Starter 1 led. 4 things.

4.1.3. Automatic 3x63 A 1 pc.

4.1.4. Automatic 3x40 A 2 pcs.

4.1.5. Automatic 3x6 A 2 pcs.

4.1.6. Automatic 1x6 A 1 pc.

4.1.7. Thermal relay 5.5-8 A 2 pcs.

4.1.8. Time relay RV3 P2-U-14 3 pcs.

4.1.9. Heating element 1kW 36 pcs.

4.1.10. Resistor 1 MOhm 36 pcs.

4.1.11. Power regulators PR1500i 36 pcs.
4.2. The delivery set of the machines includes:

Machine, pcs. 1

Fan VTs 14-46-2 1.5/3000, pcs. 1

Control panel, pcs. 1

Vacuum pump 5l/s, pcs. 1

Operational documentation,

for components, copies. 1

Operational documentation for the machine, copy. 1

Vacuum gauge DV2010f, pcs. 1

^ 5. Design and principle of operation.

5.1. The working element of a vacuum forming machine is a draping table 4 (see Fig. 1), on which the design equipment is fixed. Auxiliary elements include a zone heater 1 , cooling fan 8 , workpiece clamping unit 2 .

5.2. The machine operates cyclically. Each cycle includes the following operations:

^ Beginning of the cycle.

The thermoplastic sheet is clamped between the clamping frame 2 and molding chamber 3 . Next, a zone heater 1 The thermoplastic is heated to the temperature at which its plastic deformation-moulding is possible. The criterion for the readiness of the workpiece for molding is the heating time, which is selected experimentally. The time is selected at a heating intensity that does not cause premature surface destruction of the material.

After heating the material, the zone heaters are removed from the molding zone by turning the rotary racks 110 (the drive is carried out by a pneumatic cylinder)

Next, the heated material is subjected to preliminary pneumoforming (blowing) to reduce the difference in thickness in the finished product. This operation is carried out by feeding from a pneumatic distributor into the forming chamber 3 compressed air to create excess pressure (0.008 MPa).

For vacuum forming operationdraping table 4rises together with the forming equipment to the upper position, where it is compacted through microporous rubber along the entire perimeter of the forming chamber. A closed space is formed between the heated film blank and the draping table, from which air is pumped out by a vacuum pump, as a result of which the blank is molded into a tooling by excess atmospheric pressure. After registration, the products are cooled by a fan 8, are removed from the equipment and removed from the machine.

^End of the cycle.
5.3. In manual mode, all operations are performed from the control panel.

In automatic mode, execution commands are supplied by the control controller, which consists of three three-channel time relays.

The time set on any of the three channels of the first relay is counted from the moment the “CYCLE” toggle switch is turned on.

The time set on any of the six channels of the second and third relays is counted from the moment the second channel of the first timer (blower No. 1) is triggered.

Time relay No. 1.

Channel No. 1 - determines the heating time of the workpiece (the heater panel is removed from the molding zone), gives a command for preliminary pneumatic molding (blowing).

Channel No. 2 - gives a command to turn off the blower and turn on the timing of the second and third relays.

Channel No. 3 - table lift.

Time relay No. 2.

Channel No. 1 – turning on air pumping (vacuum).

Channel No. 2 – turning on the cooling fan.

Channel No. 3 – turning off air pumping, turning on air supply to the molding chamber to remove the product from the mold (blowing).

Time relay No. 3.

Channel No. 1 – turning off the blower.

Channel No. 2 – lowering the table

Channel No. 3 – fan off.

Raising and lowering the clamping frame is carried out from the control panel only in manual mode.

Upon completion of the molding cycle, the “CYCLE” toggle switch is turned off in automatic mode, and to start the molding cycle, it is turned on, while the “TABLE”, “HEATER ROLL OUT”, “VACUUM VALVE” toggle switches must be turned off (if molding is carried out without a receiver - “VACUUM PUMP”), “FAN”, “BLOWER”.
6.Indication of safety measures.

The vacuum forming machine for sheet polymers is one of the machines that requires increased attention to compliance with safety regulations.

6.1. Prohibited:


  • Moving zone heaters with an open clamping frame, a raised drapery table, as well as with any objects or people in the heater moving zone;

  • Touch hot parts of the machine with unprotected hands;

  • Presence of people in the area of ​​the molding chamber when the machine is turned on;

  • Operation of the machine in the event of incomplete retraction of the heating panel beyond the trajectory of the pneumatic cylinder rod of the clamping frame drive;

  • Operation of the machine in case of poor contact of heaters.
6.2. The housing must be reliably grounded.

When carrying out installation and repair work, the current rules and safety instructions for installation and plumbing work must be observed.

6.3. An exhaust hood must be installed above the machine to ensure sanitary and hygienic air requirements in the work area. (GOST 12.1.005-88)

7. Preparation for work.

7.1. Unpack the car and inspect it externally.

7.2. Ground the machine. If there is a grounding loop in the production room, grounding is carried out through the grounding loop. In the absence of a circuit, a five-core cable is used to connect the VFM, the ground conductor of which is connected to the VFM housing on one side, and on the other to the ground bus of the electrical panel.

7.3. Connect the machine to the AC power supply according to the attached electrical diagram. Attention: the neutral conductor of the supply cable is connected to the VFM neutral block (N).

The electrical cable is connected to the input machine of the vacuum forming machine.

The vacuum pump cable is connected to the output starter installed on the power board.

The fan cable is connected to the output starter installed on the power board.

After connecting the electrical cables, the direction of rotation of the vacuum pump and fan is checked. If there is a need for adjustment, it is made by rearranging any two phases.
7.4. Connect the machine to the compressed air network according to the attached diagram.

8. Operating procedure.

8.1. Persons who have reached the age of 21, who have undergone special training in working with vacuum forming equipment, have passed an exam on knowledge of the basics of working with vacuum forming equipment, have passed a medical examination for professional suitability, safety instructions and have studied the sections can be allowed to operate the machine. real passport. Development of technological modes for forming each type of product should be carried out by a process engineer.

8.2. The operation of the machine is controlled from the remote control.

8.3. The workpiece must be laid in such a way that the edges of the workpiece lie across the entire width of the sealing rubber.

8.4. The temperature field of the workpiece required for operation is obtained by regulating zone phase heating intensity controllers located in a block on the frame of the zone heater.

8.5. The time of heating, preliminary pneumatic forming, and cooling is determined depending on the polymer used.

8.6. In automatic mode, all actuators, except the clamping frame, are switched on at the command of a control controller consisting of three three-channel time relays. The numerical values ​​for the setting are determined by manually running the cycle.

8.7. The vacuum pump is switched on after the drapery table has been sealed.

8.8. Removal of the finished product is carried out in two stages:

8.8.1. A short-term supply of compressed air is carried out into the molding chamber to separate the product from the tooling;

8.8.2. The drapery table lowers to the lower position and the workpiece clamping unit opens.

8.9. The design equipment must be periodically cooled with a fan.

8.10. Upon completion of work, it is necessary to turn off the central (input) circuit breaker from the electrical network and close the air supply.

8.11. VFM maintenance (once every 10 days):


  • Visual inspection of the condition of contact groups of heaters, if necessary, their replacement or restoration;

  • Checking the oil level in the lubricator;

  • Draining condensate from the moisture separator (once per shift);

  • Cleaning the forming chamber under the draping table from debris and abrasive dust (in the case of using forming equipment made on the basis of abrasive chips, carry out the dust cleaning operation at least once per shift, while ensuring that the draping table is cleaned of dust during each molding);

  • Lubricating the pneumatic cylinder rods of the drapery table drive with M5 oil;

  • Checking the condition of the sealing rubber and, if necessary, replacing it;

  • Checking the oil level in the vacuum pump, cleaning the protective mesh.

9.Acceptance certificate.

Vacuum forming machine VFM 1600.810.600, serial number No. 0048 meets technical specifications TU 3627-001-71425418-2005 and declared fit for use.
m. date of issue ____________________

Head of Quality Control Department _______________
10. Warranty obligations.

10.1. The vacuum forming machine must be accepted by the technical control service of the manufacturer.

10.2. Manufacturerguaranteesnormal operation of the machine provided that the consumer complies with the operating, transportation, installation and storage conditions.

Manufacturerdoes not guarantee normal operation of the machine in the following cases:

10.2.1. Maintenance of the machine by personnel untrained to work with such equipment;

10.2.2. Uncoordinated (unauthorized) alterations of supplied equipment by the consumer;

10.2.3. In case of performing operations not provided for this type of equipment;

10.3. The warranty period is 24 months from the date of commissioning, but not more than 25 months from the date of shipment from the manufacturer.

10.4. If manufacturing defects are identified during the warranty period and the machine or its parts and components fail due to the fault of the manufacturer, the latter undertakes to eliminate the defects within 60 days from the date of receipt of the complaints.


  1. Brief description of the electrical circuit diagram of the VFM

The electrical circuit diagram (EPS) is shown in Figure 1


  1. The SEP allows for two modes of operation of the VFM:

A. manual

b. auto mode

In manual mode, the sequence and timing of molding operations is carried out by the VFM operator from the control panel.

In automatic mode, the sequence of molding operations (cycle) is typical. The molding time is determined by nine channels of the time relay blocks PB1, PB2, PB3.


    1. Manual operating mode.

In manual mode, control commands are supplied to the VFM execution devices from toggle switches B1-B9

B1 – toggle switch for turning on the heater panel,

B2 – table lift toggle switch,

B3 – blower toggle switch,

B4 – frame lift toggle switch,

B5 – toggle switch for turning on the vacuum pump,

B6 – toggle switch for turning on the fan,

B7 – power switch,

B8 – toggle switch for turning on the heating elements of the heater panel,

B9 – toggle switch for turning on the automatic mode (cycle).

Kn1 – button for bringing the frame to the lower position.
1.2. Control circuit blocking.

The SES provides the necessary interlocks to prevent operator errors that could lead to equipment failure.


  • To bring the frame to the lower position, you must move toggle switch B4 to the “down” position and hold the Kn1 button in the on position until the frame is completely lowered. To bring the frame to the upper position, it is necessary to move toggle switch B4 to the “up” position.

  • In the outlet circuit of the heater panel (the actuator is the pneumatic rotary distributor, coil K1, see Fig. 1), a group of normally closed contacts B4 is included, which eliminates the possibility of erroneous lifting of the table and frame when the heater panel is running

  • The group of normally closed contacts B1 in the table lifting circuit K3 ensures emergency lowering of the raised table if the heater panel removal toggle switch B1 is mistakenly turned on.

  • The P20 interlock starter relay has three groups of normally closed contacts (heater panel removed)

P20-1 frame lifting chain K6

P20-2 table lifting chain K3

When the heater panel is moved to the operating position (heating the original thermoplastic sheet), the KVN1 contacts open (see electrical diagram), the control voltage is removed from the K20 coil, the contacts P20-1, P20-2 open. Thus, P20 chains eliminate the possibility of lifting the table or frame, both manually and automatically.


    1. Automatic VFM operation mode.

The automatic mode of operation of the VFM is provided by three time relay blocks РВ1, РВ2, РВ3. Each of the blocks has three timers, which ensure the operational activation of VFM actuators in accordance with the time set on the timers.

The time relay defines the following functions:


  • РВ1-1 is the time the heater panel is in the operating position and the time the blower is turned on.

  • РВ1-2 time to turn off the blower.

  • РВ1-3 is the time when the table starts to rise.

  • РВ2-1 vacuum pump activation time.

  • RV2-2 fan switching time.

  • РВ2-3 is the time for turning on the blower and turning off the vacuum pump.

  • RV3-1 blow-off time.

  • РВ3-2 table lowering time.

  • RV3-3 fan switch-off time.

The automatic operation mode of the VFM is carried out in the following order:


  • Set toggle switches B1, B2, B3, B5, B6 to the off position

  • Use toggle switch B6 to bring the frame into working position (the frame is in the lower position)

  • Turn on toggle switch B9 “CYCLE”. Turning on toggle switch B9 leads to the supply of control voltage through contacts 5-3 RV1-1 to K1, and the supply of supply voltage to the time relay RV1.

  • RV1-1 is triggered, the control voltage is supplied to K2 through contacts 5-4 RV1-1 and 8-6 RV1-2.

  • RV1-2 is triggered, the control voltage switches from contacts 8-6 RV1-2 to contacts 8-7 RV1-2, the supply voltage is supplied to the time relay blocks RV2 and RV3.

  • RV1-3 is triggered, the control voltage through contacts 11-10 RV1-3 is supplied to K3.

  • RV2-1 is triggered, the control voltage is supplied to K4 through contacts 11-9 RV2-3 and 5-4 RV2-1.

  • RV2-2 is triggered, the control voltage is supplied to K5 through contacts 11-9 RV3-3 and 8-7 RV2-2.

  • RV2-3 is triggered, the vacuum pump switching circuit is broken, the control voltage is supplied to K2 through contacts 11-10 RV2-3 and 5-1 RV3-1, and the blower is turned on.

  • RV3-1 is triggered, the blower switching circuit opens.

  • RV3-2 is triggered, the table lift switching circuit opens.

  • RV3-3 is triggered, the fan switching circuit is opened.

  • After completing the cycle, switch toggle switch B9 to the off position, and the contacts of the time relay blocks return to their original state.
Circuit solutions for the automatic mode of operation of the VFM allow prompt intervention by the operator from the control panel at any stage of molding, taking into account the blocking described in paragraph 1.2.
Note.

  1. For VFM, the volume of the molding chamber, which requires an additional receiver, an additional circuit for switching on a vacuum pump is introduced into the SEP, which allows maintaining the vacuum depth within specified limits. The vacuum depth range is set by vacuum gauge V1. In this case, the evacuation process is controlled by a vacuum valve (control coil K4). When the VFM is operating, the switch for turning on the vacuum pump B10 is in the on position.

  2. The heater block (power VFM circuit) consists of a heating element and a bimetallic power regulator, connected in series with the basic configuration of the VFM. In the case of using electronic power regulators, an electrical circuit diagram is attached.

^ Description of the operation of the pneumatic circuit.
To operate a vacuum forming machine, purified compressed air with a pressure of 0.5-0.7 MPa is required. Air is supplied to the inlet of the moisture separator 6 of the air treatment unit and through the lubricator (oil sprayer) 7 enters the distribution manifold 9. Between the moisture separator and the lubricator there is a tee through which the air supply line is fed for pre-forming and removing the product from the mold (blowing). To control the blower, a distribution valve with a direct-acting throttle is used to regulate the air supply into the molding chamber.

The air supply for the operation of the remaining elements of the VFM pneumatic circuit is carried out from the distribution manifold.

In addition to blowing, the machine provides a constant supply of air through a throttle into the molding chamber to support the workpiece when it is heated in the clamping plane, in order to obtain a uniform temperature field and prevent it from touching the mold.

The blocking valve is necessary for emergency blocking of the frame lifting in the event of a power outage or in the case of air supply to the VFM when the power is off, at a time when the heating panel is above the forming chamber. In normal mode, all blocking is carried out through a system of position sensors for pneumatic cylinder pistons.

Control of the operation of pneumatic cylinders for lifting the drapery table and
The heating panel is driven through distribution valves. Throttling of air flow for raising and lowering the drapery table is done at the inlet of the control valve.

Throttling of air flow to control the speed of movement of the heating panel is carried out through the exhaust on a pneumatic cylinder.

The operation of the vacuum valve is controlled through a pneumatic distributor.

RUSSIA
LLC "ELINOX"

Proofing cabinet

Thermal

ShRT-16

PASSPORT

And

manual

Fig.1 Thermal proofing cabinet ShRT-16.

1. PURPOSE

The main operating mode is proofing the product at a temperature from 30°C to 60°C.

The cabinets are used in catering establishments both independently and in conjunction with the RPSh (Rotary Baking Cabinet).

The cabinet is manufactured in climatic modification UHL category 4
GOST 15150.

Certificate of Conformity No. С-RU.MX11.B.00077 Valid from 08.08.2012. to 08/07/2017

The company operates a certified quality management system in accordance with the requirements of ISO 9001:2008. Registration number No. 73 100 3466 dated December 30, 2010, valid until December 29, 2013.

2. TECHNICAL CHARACTERISTICS

Technical data plates are located on the right side wall, which indicate: the name of the product, manufacturer's data, its weight and electrical characteristics.

Technical characteristics are given in table 1.

Table 1


Parameter name

Parameter value

1 Rated voltage, V

230

2 Type of current

single-phase alternating

3 Current frequency, Hz

50

4 Rated power consumption of electrical appliances, kW:

Lighting lamps;

Fan;

Total


5 Number of heating elements, pcs.

2

6 Number of thermostats, pcs.

1

7 Electricity consumption to maintain

temperature 40°С, kW/h, no more


0,8

8 Temperature control range

air in the working chamber, °C


from 30 to 85

9 Operating temperature on the shelves when the thermostat is set to 40°C, °C, not less:

40±5

10 Time for heating the cabinet to operating temperature 60°C,
min, no more

12

11 Volume of water poured into the bath, dm³, not

more (liters).


2,8

12 Humidity level in the cabinet volume, %

from 50 to 90

13 Total combined illumination

in the working chamber of the cabinet, LC, not less


300

14 Useful chamber volume, m³

0,92

15 Number of installed TShG trolleys, pcs.

1

17 Overall dimensions, mm, no more:

width / width with threshold

height (with sealed lead-in)


830 / 940

18 Weight, kg, no more

170

3. DELIVERY SET

The cabinet can be supplied assembled or disassembled. The delivery set is shown in Table 2.
table 2


№
Name

Quantity, pcs.

Disassembled

Assembled

Thermal proofing cabinet SRT

-
1

Base

1
-

Left side wall

1
-

Right side wall

1
-

Posterior wall

1
-

Upper wall

1
-

Facing left

1
-

Facing right

1
-

Upper cladding

1
-

Rear trim

3
-

Bottom loop

1
-

Top hinge

1
-

Screed

2
-

Instrument panel

1
-

Threshold

1
-

Seal

1
-

Cable gland KGV-11

1
-

TESA strike plate

1
-

Door

1
-

Door axis

2
-

Brass washer

1
-

Data sheet and instruction manual

1
1

Package

2
1

Bolt M6x14 OST37.001.193-83 (with press washer)

23
-

Bolt M5x12 GOST7805-70

46
-

Washer 5 GOST 6402-70 (grower)

46
-

Washer 5 GOST 11371-78

46
-

Furniture screw M5x10

59
-



13
-

Self-tapping screw with drill 4x14 MFX 1041

8
-



2
-

High temperature sealant RTV silicone

50gr.

-

Support ShRT-16.11.00.000 SB

-
4

4. DEVICE AND PRINCIPLE OF OPERATION

The proving cabinet consists of a proving chamber, lining, a door with heat-resistant impact-resistant glass and electrical equipment.

The proving chamber contains: a temperature sensor cartridge; water bath; two lighting lamps; electric hot air heater (TEN 1) and electric water heater in the bath to maintain humidity (TEN 2).

An electric water heater in the bath to maintain humidity (TEN 2) is necessary to maintain humidity when the electric hot air heater (TEN 1) is turned off.

A fan removed from the heating zone moves hot air from the top of the cabinet to the bottom.

The proofing is controlled from the control panel.

The panel contains: thermostat control knob; switches for mains, fan, lighting and heating element 2; "Work" indicator.

The water bath is located at the bottom of the chamber so that there is no need to remove it to add water.

Attention:

The heating of the electric water heater in the bathroom (TEN 2) is not regulated by a thermostat. To avoid overheating of the proofing chamber, it is not recommended to turn on the heating element 2 when there is no water in the bath.
5. SAFETY PRECAUTIONS

Persons who have passed the technical minimum for operating the equipment are allowed to service the cabinet.

When working with the cabinet, the following safety rules must be observed:

Do not turn on the cabinet without grounding;

Do not leave the cabinet turned on unattended;

Carry out sanitary treatment only when the cabinet is de-energized;

Periodically check the serviceability of the electrical wiring and grounding device of the cabinet;

If any malfunctions are detected, call an electrician;

Turn on the cabinet only after troubleshooting.
- Attention! Do not use a water jet to clean the cabinet.

ShRT-16 does not have containers at the base to collect excess water.
It is strictly prohibited:

Install the cabinet on fire hazardous floors

Clean and troubleshoot the cabinet;

Work without grounding;

Operate without external protection.

Use the cabinet in fire and explosion hazardous areas.
GENERAL SAFETY REQUIREMENTS:

It is not allowed to install the cabinet closer than 1 m from flammable materials;

When installing the cabinet, switching fittings must be installed to guarantee protection from fire hazards: short circuit, overvoltage, overload, spontaneous switching on.
6. INSTALLATION PROCEDURE

ShRT-16 can be supplied assembled or disassembled.

After storing the cabinet in a cold room or after transporting it in winter conditions, before connecting it to the network, it must be kept at room temperature for 6 hours.

Unpacking, installation and testing of the cabinet must be carried out by specialists in the installation and repair of commercial and technological equipment.

The proofing cabinet should be placed in a well-ventilated area, if possible, under an air-purifying umbrella. It is necessary to ensure that the cabinet is installed in a horizontal position on the floor with a slope of no more than 0.5°. The cabinet can be placed separately or together with other kitchen equipment, leaving a distance of at least 100mm between the cabinet and any other equipment and the wall. On the right side of the cabinet (control panel side) prohibited place heating equipment (stoves, frying pans, frying surfaces, etc.) closer than 150mm from the side wall.

When delivered assembled:

Before installing the cabinet in the intended place, remove the protective film from all surfaces;

Place the cabinet in the appropriate place;

Attach the “Threshold” supplied in the kit, item 14, Fig. 1, to the base.

When delivered unassembled:

The cabinet must be installed in the following order:

Before assembling and installing the cabinet in the intended place, remove the protective film from all surfaces of the supplied parts and assemblies;

Assemble the cabinet according to the assembly and disassembly diagram, observing the assembly sequence corresponding to the numbering in Fig. 2:


  1. Assemble 1 internal proofing chamber on the base, consisting of side walls 2 and 3, rear wall 4 and top wall 5. Coat the contact points of the parts with silicone sealant. Apply the sealant in an even layer.
Fasteners: to the base - Bolt M6x14 OST37.001.193-83;

between each other - Bolt M5x12 GOST7805-70; Washer 5 GOST 6402-70 (grower); Washer 5 GOST 11371-78.


  1. Install the side trim 6 and 7 with the top trim 8 without tightening the screws. After installing the rear trim 9, tighten the mounting screws completely.
Fasteners: along the contour - furniture screw M5x10;

to the right wall - Bolt M5x12 GOST7805-70; Washer 5 GOST 6402-70 (grower); Washer 5.01.St3.019 GOST 11371-78.


  1. Install hinges 10, 11 and strengthen the structure with ties 12.
Fasteners: for hinges - Screw M6x12 GOST 17475-80 (sunk);

For ties - Self-tapping screw with drill M4x14 MFX 1041.


  1. Attach control panel 13 to the cabinet, having previously installed the electrical wiring. Attach the thermostat sensor (canister) to the rear wall of the 4th proofing chamber.
Fasteners: Furniture screw M5x10

  1. Set threshold 14
Fasteners: Screw M6x12 GOST 17475-80 (counting)

  1. Place seal 15 into the groove on the front of the cabinet.

  2. Also on the right side wall 3 of the proofing chamber a casing 16 with a water tray 17 is attached.

  3. Install cable entry 18 to the top cladding 8

  4. Install the lock strike plate 19 on the control panel 13
Fasteners: Screw M5x12 GOST17475-80 (counting)
10) The axis 21 is installed on the lower hinge together with the washer 22, onto which the door 20 is mounted and fixed on top by the second axis 21.
The procedure for connecting to the electrical network :

Connect the cabinet to the electrical network in accordance with current legislation and regulations. Electrical connection is made only by an authorized specialized service, taking into account the inscriptions on the plates. Supply power to the terminal block from the distribution board through a circuit breaker with combined protection type VAK 2 for a current of 25A/30 mA

Install and connect in such a way that it becomes impossible to gain access to live parts without the use of tools;

Securely ground the cabinet by connecting the grounding conductor to the grounding clamp;

Inspect the connecting devices of the electrical circuits of the cabinet (screw and screwless terminals), if any loosening is detected, tighten or bend to normal contact pressure.

Fig.2 Scheme of cabinet assembly and disassembly

Rice. 3 Connection diagram ShRT-16

Rice. 4 Electrical circuit diagram ShRT-16

Replacement of elements is allowed without compromising technical characteristics.
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